Carded products

 

Carded products come under the drylaid web formation process.

 

Carding is a mechanical process which starts with the opening of bales of fibres which are blended and conveyed to the next stage which is the carding machine.

 

The carding process consists of a rotating drum or series of drums covered in fine wire comprising of teeth which comb the fiber to align them, more like combing your hair.

 

The subsequent web formed from the carding process is further processed in different ways to bond the fibers depending on the final products.

 

A wide number of products for different applications are made in this way.


There are a number of profitable products which can be produced on a carding machine, we can be be your consultants to identify a suitable product, help you procure  the correct equipment (new or used) and raw materials with our contacts in the industry, design the plant with emphasis on factory ergonomics ,supervise the erection of the plant and startup the plant.

 This is indeed a very good opportunity for companies who are looking at going to market faster without the heartaches of experimentation.

 

We will hand hold you all the way from project planning, procurring the equipment including all ancillary equipment, plant layout, start up of the plant, training your personal, providing training manuals and setting up a laboratory for carrying out physical testing.


      Some common applications:

 

  • Felt
  • Polyester batting for comforters
  • Comfort layer for mattresses.
  • Interlining.
  • Geotextiles for use in road construction